Vacuum casting is a metal casting process in which molten metal is poured into a mold under vacuum conditions. The vacuum environment removes trapped gases and air, allowing the molten metal to flow smoothly into the mold cavity. This process significantly improves casting quality by reducing internal defects and surface imperfections.
Key Features:
- Reduction of Defects: The use of the vacuum creates lower levels of gas entrapment as well as porosity and shrinkage in castings, and, as a result, the castings will be more complete and denser.
- Smoother Surface Finish: A vacuum will allow for the filling of a mold at the very beginning of the process, resulting in a cast part that has a much smoother surface finish and finer details.
- Enhanced Material Properties: The reduction of defects will enhance the material properties of castings, i.e., higher tensile strength, better toughness, and greater fatigue resistance.
One of the most significant uses of vacuum casting is the ability to manufacture high-precision and high-quality metal parts. The aerospace, automotive, medical, and electronics industries routinely use vacuum casting because of its importance in producing their parts reliably and accurately. The vacuum casting process can also be utilized to make complex shapes and parts with very thin sections that are difficult to make through conventional casting methods. It provides a greater degree of structural integrity and consistency and therefore will create less waste and reject parts, increasing the overall performance of products produced using the vacuum casting technique. Vacuum casting provides superior quality castings for many of the advanced engineering applications used in today's manufacturing world.